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HOW MANY HOURS OF OVERTIME WORK ARE NECESSARY?

HOW MANY HOURS OF OVERTIME WORK ARE NECESSARY?

Trucks carry 100 bbls on average. Trucks
dump their contents in 12 holding bins. Each holding bin has a storage capacity
of 250 bbls. When the bins are full, incoming trucks must wait until it has
sufficient available space. A conveyor moves berries from the bin to the
processing plant. The plant starts its operation as soon as berries arrive. The
first process in processing plant after dumping is dechaffing. NCC has three
dechaffing machines. Each dechaffing machine can process 1,000 bbls per hour.
The second process is drying. NCC has one dryer with 750 bbls/hr of processing
capacity. The final process is packing and they have three packing machines.
Total processing capacity of the three different packing machines is 3,000 bbls
per hour (i.e. each packing machine can process 1,000 bbls per hour).

Draw a process flow diagram and find the process bottleneck.
Find when does truck queuing start?
How many hours of overtime work are necessary?
How would you streamline the process to avoid the truck
queuing? At what cost? A dryer costs $75,000, a dechaffing machine $
30,000, a packing machine $ 5,000 and a holding bin costs $5,000. Show at
least two possible alternatives and recommend one.
6. Identify and briefly explain five principal strategies that stand
out (differentiate) Aravind Eye Health Care Operations.

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