28 May Question all of the problems within the six sigma black belt
Question
all of the problems within the six sigma black belt
Instructions
You need to understand how to send your assignments (deliverables)
to your instructor. The tabs (bottom of each sheet) in this
document contain all of the deliverables expected of you.
If you need help along the way, look for these special cells that have a red indicator
Read me
in the corner. It looks like the “Read me” box to the right:
Simply slide your cursor over the red-cornered cell and you will get more information.
The format for all of the deliverables is the same:
The ‘assignment objective’ is in black font.
The next segment is in green font. These are your instructions for that assignment.
The blue font is the data (where applicable) for completing each the assignment.
Software
We are using Excel software for the projects. You may use other software
to complete your projects, but please ‘report’ your answers in the Excel format
described below.
You may complete your assignments with any version of Excel software.
All assignments can easily be completed with a basic copy of Excel.
There is also an Add-In feature which is available for Excel that can be helpful,
although it is not required. The Add-In feature comes free with each Excel package,
although it may not be currently loaded into your copy.
Following are the simple instruction for loading the Excel Add-ins for both Excel 2003
and Excel 2007. (Slide your cursor over the red-cornered cells to read)
Excel 2003
Excel 2007
Excel Novice – Please read
Project Timeline
Follow the submission scheduled posted on the Main Discussion Board!! Remember that the entire project must be
100% correct and complete by no later than midnight EST one week (7 days) BEFORE the last day of class.
THIS MEANS THAT ALL REQUIRED CORRECTIONS MUST HAVE BEEN COMPLETED CORRECTLY – JUST TURNING
IN THE ASSIGNMENT IS NOT SUFFICIENT IF THERE ARE ANY ERRORS ON IT. Most people require 2 – 3 attempts
per assignment to make all necessary corrections – so plan your time accordingly!
Deliverables include:
Project charter (target week 3 or sooner)
Baseline sigma (week 4 or sooner)
Histogram (week 5 or sooner)
Expected variation (week 6 or sooner)
t test ( week 7 or sooner)
Chi square (week 8 or sooner)
ANOVA (week 9 or sooner)
Scatter diagram (week 10 or sooner)
DOE (week 11 or sooner)
Control chart (XmR) (12 or sooner)
Pp Ppk (week 13 or sooner )
How to submit an Assignment
In response to customers like you, we have added a peach-colored box
for each deliverable. We have done this to make it clear (and consistent) the
areas of the project that will be reviewed to your instructor.
Project:
Deliverable:
Student last name:
Manufacturing Project
Improve phase – gen. sol.
Johnson
What is the control chart telling you?
There is a point out of control at
subgroup #15. I would try to figure
out why that happened. We would
also recalculate the control limits
because there is evidence the
process has changed.
What is the average of subgroup 1?
What is the average of subgroup 2?
What is the average of subgroup 3?
What is the average of subgroup 4?
What is the average of subgroup 5?
What is the average of subgroup 6?
What is the average of subgroup 7?
What is the average of subgroup 8?
22
34
23
22
25
23
29
27
Read this!
To send each assignment to your instructor:
Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the
peach-colored box, then while holding down on that button, drag to
Read
the LOWER-RIGHT corner of the box. This will highlight the entire
peach-colored box. Release the mouse button. Do a CTRL-C. This will
copy what has been highlighted.
Go to your Villanova website and follow this sequence:
1. COMMUNICATE
2. CLASS ROSTER
3. Click on your instructor’s email envelope icon
4. Type “Check My Work – ASSIGNMENT NAME – PROJECT NAME” in the SUBJECT box.
5. Click once inside of the message box
6. Do a CTRL-V. This will paste your deliverable into this box.
Don’t be concerned if after you paste it, the appearance of the text is out of
alignment. It will straighten out after you hit SEND.
7. SEND Check your SENT ITEMS folder afterward to see how it straightened out.
8. DO NOT SEND ANY ATTACHMENTS UNLESS YOUR INSTRUCTOR SPECIFICALLY ASKS YOU TO!!
VERY IMPORTANT!! Be sure to submit your assignments for grading as you complete
each one and following the submission scheduled posted on the message board – DO
NOT WAIT UNTIL THE END OF THE COURSE TO SEND THEM ALL IN. NOTE THAT THE
ENTIRE PROJECT MUST BE 100% CORRECT BY ONE WEEK BEFORE THE END OF
CLASS OR YOU WILL FAIL THE PROJECT AND THE COURSE. This means that you must
submit ALL of your assignments far enough in advance of the project completion
deadline to allow time for all necessary corrections to be made. Following the
submission schedule is the best way to ensure that you have enough time to finish the
project by the completion deadline – failure to meet the submission due dates can result
in failing the course. Very few assignments are correct on the first submission and many
require multiple rework attempts, so don’t procrastinate!
this!
Manufacturing Project
Lovell Levelers, Inc. is a major provider of specialized parts
for the automotive industry. LLI’s biggest customer, Specific Motors
was not a delighted customer this month. In fact, last
Monday, the executive vice president of Specific Motors headquarters,
Phyllis Kendall was diverted from a return trip from Singapore
to drop in unexpectedly at the LLI plant. There was nothing
routine about this visit. She made it explicitly clear that
Specific Motors was disappointed with the level of quality relative
to the leveler plates. In particular, she was disappointed with the
current average of rejects at the rate of 1,350 defects per million
opportunities (DPMO) that has created a cost of poor quality of just over $256,000
per quarter for them. She said the industry standard is 50 DPMO and
if we do not get the level of quality to the industry standard within the next
six months, LLI will lose Specific Motors as a customer.
The student will be a Black Belt working for LLI. The specifics about their company:
CEO
Bill Lovell
GM
Mary Nichols
Sponsor
John Hopps
Finance
Cindy Jenkins
Process owner
Leroy Miller
Master BB
Dennis Kens
Manufacturing
Mitch Freese
Design Engineer
Al Nelson
Quality
Debbie Judson
The deadline for having all project assignments 100% correct is 7 days prior to the end of the course
Objective:
A problem statement needs to be developed.
There needs to be a business case so that management will buy-in to having the team
working on the project. The scope of the project also needs to be decided upon. This is
important to ensure a likely successful completion. If the scope is too broad, a
success may not be realized for years, or may not happen at all.
Instructions for you:
Create a project charter based
“Create a charter?”
upon the information in the introduction. (see “The project” tab below)
In reality, you would fill in a charter with team members’ names, stake holders, etc. We
are not interested in those details for this simulation, but we do want to see what you
come up with for four (4) items: Problem statement, business case, goal and project scope.
Be sure to review the week 2 virtual class for more information on project charters before you submit this!
How to submit an Assignment
TARGET ASSIGNMENT Submission DATE – Submit in Week 3 or earlier
Project:
Deliverable:
Student last name:
Manufacturing 2013 LAJ
Project charter
Your LAST name here
What is the business case?
“Business Case?”
Type in your business case here. Use no more than 2 sentences.
What is the problem statement?
“Problem Statement”
Type in your problem statement here. Use no more than 2 sentences.
What is your goal statement?
“Goal Statement”
Type in your goal statement here. Use no more than 2 sentences.
What is the project scope?
Type in the scope here. Be sure to express your scope in terms of the
process.
To send each assignment to your instructor:
Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the
peach-colored box, then while holding down on that button, drag to
the LOWER-RIGHT corner of the box. This will highlight the entire
peach-colored box. Release the mouse button. Do a CTRL-C. This will
copy what has been highlighted.
Go to your Villanova website and follow this sequence:
1. COMMUNICATE
2. CLASS ROSTER
3. Click on your instructor’s email envelope icon
4. Type “Check My Work – PROJECT CHARTER” in the SUBJECT box.
5. Click once inside of the message box
6. Do a CTRL-V. This will paste your deliverable into this box.
Don’t be concerned if after you paste it, the appearance of the text is out of
alignment. It will straighten out after you hit SEND.
7. SEND Check your SENT ITEMS folder afterward to see how it straightened out.
Please ‘hand-in’ your assignments throughout the course.
DO NOT SAVE THEM FOR THE END.
Procrastinators: The deadline for having all project deliverables 100% correct
is 7 days prior to the end of the course.
“The project scope?”
Objective:
We want you to determine the sigma levels with the Motorola 1.5 sigma shift for both the current and
target defect levels identified for this project.
You will need to refer to the tab entitled “The Project” to be able to complete this deliverable.
Instructions for you:
Determine the approximate baseline and target sigma levels (to 1 decimal place) based on the
DPMO and with the Motorola shift.
Be sure to review the week 3 virtual class for more information on sigma levels before you submit this!
How to submit an Assignment
Target Assignment Submission Date – Submit in Week 4 or earlier
Project:
Manufacturing 2013 LAJ
Deliverable:
Baseline Sigma
Student last name:
Your last name here
HINT!
TAKE YOUR SIGMA LEVEL ANSWERS TO 1 DECIMAL PLACE. USE
WHOLE NUMBERS FOR THE DPMO.
What is the current PPM / DPMO?
What is the baseline sigma for the current defect level?
Check
What is the target PPM / DPMO?
What is the sigma value for the target defect level?
Check
To send each assignment to your instructor:
Click-and-hold the LEFT mouse button at the TOP-LEFT corner of the
peach-colored box, then while holding down on that button, drag to
the LOWER-RIGHT corner of the box. This will highlight the entire
peach-colored box. Release the mouse button. Do a CTRL-C. This will
copy what has been highlighted.
Go to your Villanova website and follow this sequence:
1. COMMUNICATE
2. CLASS ROSTER
3. Click on your instructor’s email envelope icon
4. Type “Check My Work – BASELINE SIGMA” in the SUBJECT box.
5. Click once inside of the message box
6. Do a CTRL-V. This will paste your deliverable into this box.
Don’t be concerned if after you paste it, the appearance of the text is out of
alignment. It will straighten out after you hit SEND.
7. SEND Check your SENT ITEMS folder afterward to see how it straightened out.
Please ‘hand-in’ your assignments throughout the course.
DO NOT SAVE THEM FOR THE END.
Procrastinators: The deadline for having all project deliverables 100% correct
is 7 days prior to the end of the course.
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