27 Dec The Eco Green Company produces environmentally fri
The Eco Green Company produces environmentally friendly products for lawn care. It produces a Manual Push (MP) mower, Solar Powered (SP) mower, and Battery Powered (BP) mower on a single production line using a mixed-model production line. The current sequence , which is repeated 30 times during a shift is, MP-BP-SP-MP-BP-MP-SP-BP-MP.-BP A new mower is produced every one and a half minutes. The company operates its factory 7 days a week 360 days a year with only 1 continuous shift for day. Based on this information, answer the following questions. How long does it take for the repeating production cycle to be completed? How long is the working duration of a shift at Eco Green? How many of each type of mower does Eco Green produce a shift? How might the production sequence be improved? (Provide a new improved sequence and mention why your sequence is better.) Consider a component X, one of which is used in every 3rd Battery Powered (BP) mower, that upgrades the handle of the mower and allows Eco Green to sell the mower at a premium price. The average lead-time = (wait time in queue + production time) for one container of Component X is 4 days. The container size for X is 10 units; so each time component Xs kanban authorizes production 10 units of X are produced. A 20% minimum safety stock is desired to compensate for uncertainties in demand and production; this means that the desired target inventory is at least 1.20 times the work-in-process inventory level computed using the data above without including uncertainties. Daily demand for all Battery Powered mowers is 120 units.Estimate the number of kanban card required for Component X.
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